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Brinell BrinScan Optical Measurement System

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The Brinell hardness tester measurement system applies advanced machine vision technology with a portable USB camera to capture images of the Brinell indentation.

It can accurately recognize indentation images even on complex backgrounds, precisely measure hardness values, and display them in the software interface.

It provides a fast, simple, and reliable testing process, and the indentation image measurement is not affected by the operator, surface roughness, or other factors.

BrinScan can be used in the laboratory and can also be connected to a tablet, PC, or Windows laptop for on-site applications.

Features:

Sleek design, portable high-definition USB camera, optimized ergonomic design, and comfortable handling
Easy operation: after locating the indentation, simply click the automatic measurement button to simultaneously display the indentation diameter and Brinell hardness value, while recording the data
Diameter measurement accuracy up to 0.001 mm, fully compliant with ASTM E-10, GBT 231, ISO 6506, and other standards
Ability to set tolerance limits (upper and lower limits)
Hardness conversion available according to ASTM E140, DIN 50150, GBT 1172, etc.
Automatic image saving and corresponding measurement result files, with report generation
Automatic configuration and storage of date, hardness parameters, hardness values, and image storage location
Image and data files can be opened, saved, printed, modified, and recalled
Real-time statistical analysis of measurement data, displaying Max, Min, Average, deviation, CP, CK, etc.

(Agrandar)

Return to Hardness Testers and Accessories ← Hardness Testers - Physical Test Solutions← Brinell Hardness Testers←

QB-500 High Precision Brinell Optical Measuring System

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The high-precision Brinell optical measurement system QB-500 is mainly used to verify the accuracy of hardness blocks for manufacturers and calibration laboratories. It is also suitable for measuring Brinell indentations on test samples.

Features:

Equipped with telecentric zoom lenses, enabling accurate measurement of Brinell indentations on both mirror-finish and rough surfaces
High-precision microscope stage with a travel range of 100 × 50 mm, supporting sample weights of up to 15 kg
Non-contact optical measurement with laser guidance for easy and precise indentation positioning
Performs automatic measurements using BrinScan V2.0 software

(Agrandar)

¿What is High-Precision Brinell Optical Measurement, What is it Used For, and What Are Its Advantages?

Brinell optical measurement is a reliable method used to determine the true hardness of a material. It consists of pressing a hard metal ball (spherical indenter) into the surface of the material and then measuring the diameter of the indentation it leaves.

Thanks to this technique, a more accurate and representative hardness value is obtained, especially for materials that are difficult to evaluate using other methods.

This method is widely used in:

Verification of hardness reference blocks
Testing of coarse-grained or irregular-structure materials
Analysis of coatings such as galvanized, anodized, and other surface treatments

Main Purposes

🔹 Hardness determination
Calculates the Brinell hardness value (HB) based on the indentation size, allowing evaluation of a material’s resistance to penetration.

🔹 Quality control
Ensures that metallic materials and products meet established standards and specifications.

🔹 Material analysis
Ideal for coarse-grained, heterogeneous materials or those with surface treatments, where other hardness methods may be less reliable.

🔹 Equipment calibration
Brinell optical systems enable precise calibration of hardness blocks, ensuring the reliability of testing equipment.

Advantages of High-Precision Brinell Optical Measurement

✅ More representative results
The larger indentation better reflects the overall properties of the material.

✅ Lower sensitivity to imperfections
Less affected by scratches or surface irregularities, resulting in more accurate measurements.

✅ Advanced automation
Modern systems can automatically detect indentation edges and calculate hardness, even if the full indentation is not completely visible within the field of view.

Return to Hardness Testers and Accessories ← Hardness Testers - Physical Test Solutions←

DigiRock BRV5 Fully Automatic Universal Hardness Tester with Closed-Loop Load Cell System

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FEATURES:

Closed-loop control system:

No installation adjustment is required, ensuring stable and reliable operation from the start.

One-click measurement system:

The worktable automatically moves up and down and actively approaches the indenter.
The entire measurement process is fully automated, making it ideal for batch testing of industrial parts.
Eliminates human factors and significantly improves measurement accuracy.

Large measurement space:

Measurement area up to 300 mm × 220 mm.

Industrial-grade metal keys:

Designed for a mechanical lifespan exceeding 1 million operations, suitable for factory environments and ensuring optimal reliability.

Rigid cast structure:

The one-piece cast body ensures high rigidity without deformation and long-term stability.
Wide cast base provides excellent overall stability.

(Agrandar)

* Un durómetro automático con sistema de celda de carga de circuito cerrado sirve para medir la dureza de materiales de forma rápida, precisa y con alta repetibilidad. Su sistema de circuito cerrado y celda de carga detecta y corrige la fuerza aplicada en tiempo real, eliminando la influencia del operador y garantizando resultados fiables para ensayos en metales, plásticos y cauchos, tanto en aplicaciones de control de calidad como en investigación. La celda de carga mide la fuerza aplicada al penetrador mientras este impacta el material. El sistema recibe y utiliza esta información de retroalimentación para ajustar la fuerza de forma activa y constante. El control electrónico avanzado asegura que las cargas de ensayo sean precisas y constantes, lo que resulta en mediciones más fiables. Al automatizar el proceso y eliminar la influencia del operador, se logra una mayor repetibilidad y fiabilidad en las mediciones de dureza. Lo que dá...

Ensayos precisos: Ideal para aplicaciones que requieren alta precisión en la medición de la dureza en diversas escalas, como Vickers, Brinell o Rockwell.

Return to Hardness Testers and Accessories ← Hardness Testers - King Tester←

Portable Brinell Hardness Tester

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Con la llegada de los nuevos requisitos de control de calidad, los probadores de dureza precisa y fiable se necesitan hoy más que nunca.

El Brinell King está diseñado para hacer impresiones que se utilizan para medir la dureza de un metal. Un probador universalmente reconocido, el King Brinell portátil tiene una serie de ventajas:

Permanencia - Impresión puede ser comprobado y vuelto a comprobar en cualquier momento.
Precisión - Calibrado exacto a 1/2 de 1% de la carga. Puede utilizarse para cargas más altas de hasta 3.000 kg. Viajes a través de un tratamiento de calor de superficie para llegar a la esencia de la materia.
Durabilidad - Algunos King portátiles Brinell han estado trabajando durante más de 60 años.
Versatilidad - Se puede utilizar en prácticamente cualquier posición: boca arriba, boca abajo o de lado. Tome el probador al metal, no el metal al probador.

En el mercado desde hace más de 60 años, King Brinell Durómetros son ligeros, fáciles de maniobrar y requiere un solo operador, lo que es ideal para su uso como unidades portátiles o de banco. Lo suficientemente versátil como para probar virtualmente cualquier tamaño y forma de la muestra de metal, los probadores de King son fáciles de usar.

El operador simplemente coloca la muestra entre el yunque y el cabezal de prueba, manivelas la cabeza de prueba hacia abajo sobre la muestra, el bloqueo del probador en su lugar, se cierra la válvula de liberación de presión, y tira de la palanca hidráulica hasta que la carga deseada.

El probador se aplica hasta una carga de 3.000 kg en un balón de 10 mm, haciendo una impresión duradera, que está disponible para la re-lectura en cualquier momento.

Una válvula de by-pass se activa automáticamente a la carga calibrada, eliminando la posibilidad de sobrecarga. La impresión se leen y se registran por el operador utilizando un microscopio Brinell como el microscopio King lectura profunda o un microscopio Kingscan automática Brinell.

El King Brinell portátil cumple con todas las normas internacionales para la prueba Brinell, incluyendo ASTM E-110, British Standard n º 240, Pt. 2, cap. 1 y JIS, y se calibra a 1/2 de 1% de la carga sobre el equipo compatible con los estándares NIST.

Return to Hardness Testers and Accessories ← Hardness Testers - King Tester←

Deep Reading Brinell Microscope

KINGSCOPE – The Most Versatile Brinell Microscope on the Market

Manufactured from stainless steel, the King Brinell microscope is one of the most durable, versatile, and optically reliable instruments available today.

Featuring a pre-focused 20X lens, the KingScope has a narrow nosepiece that easily fits into tight spaces, reducing wear on castings, billets, and dies. Measurements can even be taken on pulleys, grooves, corners, and behind shoulders.

To improve stability during flat-surface measurements, a 1½” diameter slip-on base adapter is included.

When access to tight areas is required, the base can be easily removed.

For added convenience, a side opening in the telescope allows ample natural light for observation, and a portable wireless flashlight can be used in low-light conditions.

The KingScope complies with ASTM E-10 specifications, and its calibration is traceable to NIST standards.

Page 46 of 48

......The Brinell hardness tester measurement system applies advanced machine vision technology with a portable USB camera to capture images of the Brinell indentation.

It can accurately recognize indentation images even on complex backgrounds, precisely measure hardness values, and display them in the software interface.

It provides a fast, simple, and reliable testing process, and the indentation image measurement is not affected by the operator, surface roughness, or other factors.

BrinScan can be used in the laboratory and can also be connected to a tablet, PC, or Windows laptop for on-site applications.

Features:

QB-500 High Precision Brinell Optical Measuring System

The high-precision Brinell optical measurement system QB-500 is mainly used to verify the accuracy of hardness blocks for manufacturers and calibration laboratories. It is also suitable for measuring Brinell indentations on test samples.

Features:

¿What is High-Precision Brinell Optical Measurement, What is it Used For, and What Are Its Advantages?

This method is widely used in:

Main Purposes

Advantages of High-Precision Brinell Optical Measurement

DigiRock BRV5 Fully Automatic Universal Hardness Tester with Closed-Loop Load Cell System

FEATURES:

Closed-loop control system:

One-click measurement system:

Large measurement space:

Industrial-grade metal keys:

Rigid cast structure:

Portable Brinell Hardness Tester

Con la llegada de los nuevos requisitos de control de calidad, los probadores de dureza precisa y fiable se necesitan hoy más que nunca.

El Brinell King está diseñado para hacer impresiones que se utilizan para medir la dureza de un metal. Un probador universalmente reconocido, el King Brinell portátil tiene una serie de ventajas:

Permanencia - Impresión puede ser comprobado y vuelto a comprobar en cualquier momento.

Precisión - Calibrado exacto a 1/2 de 1% de la carga. Puede utilizarse para cargas más altas de hasta 3.000 kg. Viajes a través de un tratamiento de calor de superficie para llegar a la esencia de la materia.

Durabilidad - Algunos King portátiles Brinell han estado trabajando durante más de 60 años.

Versatilidad - Se puede utilizar en prácticamente cualquier posición: boca arriba, boca abajo o de lado. Tome el probador al metal, no el metal al probador.

El operador simplemente coloca la muestra entre el yunque y el cabezal de prueba, manivelas la cabeza de prueba hacia abajo sobre la muestra, el bloqueo del probador en su lugar, se cierra la válvula de liberación de presión, y tira de la palanca hidráulica hasta que la carga deseada.

El probador se aplica hasta una carga de 3.000 kg en un balón de 10 mm, haciendo una impresión duradera, que está disponible para la re-lectura en cualquier momento.

Una válvula de by-pass se activa automáticamente a la carga calibrada, eliminando la posibilidad de sobrecarga. La impresión se leen y se registran por el operador utilizando un microscopio Brinell como el microscopio King lectura profunda o un microscopio Kingscan automática Brinell.

El King Brinell portátil cumple con todas las normas internacionales para la prueba Brinell, incluyendo ASTM E-110, British Standard n º 240, Pt. 2, cap. 1 y JIS, y se calibra a 1/2 de 1% de la carga sobre el equipo compatible con los estándares NIST.

Deep Reading Brinell Microscope

KINGSCOPE – The Most Versatile Brinell Microscope on the Market

Manufactured from stainless steel, the King Brinell microscope is one of the most durable, versatile, and optically reliable instruments available today.

Featuring a pre-focused 20X lens, the KingScope has a narrow nosepiece that easily fits into tight spaces, reducing wear on castings, billets, and dies. Measurements can even be taken on pulleys, grooves, corners, and behind shoulders.

To improve stability during flat-surface measurements, a 1½” diameter slip-on base adapter is included.

When access to tight areas is required, the base can be easily removed.

For added convenience, a side opening in the telescope allows ample natural light for observation, and a portable wireless flashlight can be used in low-light conditions.

The KingScope complies with ASTM E-10 specifications, and its calibration is traceable to NIST standards.

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The Brinell hardness tester measurement system applies advanced machine vision technology with a portable USB camera to capture images of the Brinell indentation.